The case

AI isn’t working, so Ford is recalling 350 human engineers

The car manufacturer’s decision is not without precedent: we’ve seen this before (among others) at Klarna and McDonald’s

by Biagio Simonetta

4' min read

Translated by AI
Versione italiana

4' min read

Translated by AI
Versione italiana

Sometimes they have a change of heart. This is the case with Ford, which in recent weeks has recalled around 350 experienced engineers after its AI-based automated quality control systems failed to meet expectations. This U-turn is almost sensational for a company that had bet heavily on AI in recent years. And perhaps the statement that best captures this reversal is that of Charles Poon, vice-president for vehicle hardware. ‘They thought,’ he said, ‘that it would be enough to introduce artificial intelligence and feed it the existing design requirements to achieve a high-quality product.’ They were wrong.

The car manufacturer’s chief operating officer, Kumar Galhotra, added that the company had increasingly relied on automated quality control systems, with disappointing results, and that it had therefore called in specialists tasked with identifying weaknesses before a component reaches the factory.

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It must be said that, according to Poon, the problem was not just the tool (i.e. the AI), but the fact that the most experienced technicians had left the company before they could even pass on their expertise to the systems that were supposed to replace them. And without that knowledge, the automation amplified the poor inputs rather than correcting them.

The context, however, remains that of a company which has invested heavily in AI and continues to do so. To date, in fact, Ford has added over 100,000 new AI-based tests, and is in first place; part of the role of the engineers brought in will be precisely to train those very tools.

“Artificial intelligence will leave many employees behind,” said Jim Farley, Ford’s CEO, in an interview with the author Walter Isaacson last June. And during a conference call on the financial results in October, Chief Operating Officer Kumar Galhotra announced that the company was “implementing artificial intelligence across the entire manufacturing system”, such as the installation of 900 AI-enabled cameras in its factories “to detect quality issues at source and help us mitigate supply disruptions”.

There is one figure, however, that deserves attention: Ford itself remains the US car manufacturer with the highest number of recalls in 2026 (51 campaigns in the first six months). Regardless of the extent to which AI has influenced this record, the U-turn nevertheless appears to be an attempt to repair the damage. And this is where the news report ends and the part that makes the story interesting begins. Because Ford is not the first company to backtrack. In fact, it is merely the latest.

Previous entries

The most compelling precedent is that of Klarna. In 2024, the Swedish fintech company boasted of an AI assistant, built with OpenAI, capable of doing the work of seven hundred customer service staff. In early 2026, founder and CEO Sebastian Siemiatkowski told Bloomberg that this strategy was not the right approach and that the company was returning to hiring staff, because a customer must always be able to speak to a human being when they ask to do so. The gist of his change of heart, as reported by Bloomberg, is simple: they had gone too far. Of course, it should also be noted that the Swedish company itself has rejected the term ‘U-turn’, pointing out that it never completely phased out human support. But the direction has changed. And the case has become the benchmark for those in the sector looking at what happens when people are replaced all at once.

The same scenario played out again, only more spectacularly, at the fast-food restaurant. McDonald’s abandoned its experiment with automated drive-through ordering – developed in collaboration with IBM – following a series of blunders that went viral on social media, ranging from bacon being poured into ice cream to orders inflated with hundreds of croquettes.

Taco Bell, having processed more than two million orders via its automated voice system, is now rethinking the entire project following a number of high-profile incidents (such as the one involving a customer who ordered eighteen thousand glasses of water to crash the system and get through to a real-life operator).

The common thread running through all these cases is that automation has ended up relying on humans to rectify its mistakes.

And it is worth pointing out that these are not isolated incidents. According to data from the analytics firm Visier reported by Axios, the proportion of employees who are made redundant and then rehired by the same employer is on the rise – a sign that many companies are coming face to face with the limitations of artificial intelligence and are returning to investing in people.

AI washing

However, a degree of caution is still warranted, and this applies to Ford as much as to others. Some of those job cuts attributed to AI were not actually driven by AI. Several research firms speak openly of ‘AI washing’ – that is, the practice of presenting redundancies decided for financial reasons as the result of the technology. In short, it is a way of shifting the blame for certain job cuts onto AI. After all, artificial intelligence isn’t going to take offence. At least not yet.

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