AI isn’t working, so Ford is recalling 350 human engineers
The car manufacturer’s decision is not without precedent: we’ve seen this before (among others) at Klarna and McDonald’s
Key points
Sometimes they have a change of heart. This is the case with Ford, which in recent weeks has recalled around 350 experienced engineers after its AI-based automated quality control systems failed to meet expectations. This U-turn is almost sensational for a company that had bet heavily on AI in recent years. And perhaps the statement that best captures this reversal is that of Charles Poon, vice-president for vehicle hardware. ‘They thought,’ he said, ‘that it would be enough to introduce artificial intelligence and feed it the existing design requirements to achieve a high-quality product.’ They were wrong.
The car manufacturer’s chief operating officer, Kumar Galhotra, added that the company had increasingly relied on automated quality control systems, with disappointing results, and that it had therefore called in specialists tasked with identifying weaknesses before a component reaches the factory.
It must be said that, according to Poon, the problem was not just the tool (i.e. the AI), but the fact that the most experienced technicians had left the company before they could even pass on their expertise to the systems that were supposed to replace them. And without that knowledge, the automation amplified the poor inputs rather than correcting them.
The context, however, remains that of a company which has invested heavily in AI and continues to do so. To date, in fact, Ford has added over 100,000 new AI-based tests, and is in first place; part of the role of the engineers brought in will be precisely to train those very tools.
“Artificial intelligence will leave many employees behind,” said Jim Farley, Ford’s CEO, in an interview with the author Walter Isaacson last June. And during a conference call on the financial results in October, Chief Operating Officer Kumar Galhotra announced that the company was “implementing artificial intelligence across the entire manufacturing system”, such as the installation of 900 AI-enabled cameras in its factories “to detect quality issues at source and help us mitigate supply disruptions”.

