Innovation

Frontier solutions for workplace safety

Inail and the Artes 4.0 competence centre in Pisa committed to accompanying companies and research with funds, tools and infrastructure

by Pierangelo Soldavini

Sant’Anna. La Scuola pisana (nella foto il professor Domenico Chiaradia), assieme all’Iit  e all’Università di Pisa e ad altri enti, fa parte di Innovation Mile

5' min read

5' min read

A hazard-free automatic milling machine, a simulator for the safety training of port operators for container handling, an intelligent anti-collision system for logistics, virtual reality workplace analysis. These are some of the 17 projects selected in the Technological Innovation Call for the development of systems that use frontier technologies to improve safety in the workplace, one of the emergencies of our time. But there are also projects working on sensors and intelligent systems to promote safety in industrial automation operating contexts where humans work side by side with robots in a collaborative environment.

In the end, in Factory 4.0, the one inspired by the continuous connectivity between humans, things, plants, accidents occur in the same way as in previous centuries. "It is a matter of making production processes safer, using technologies to increase safety, but at the same time increasing the safety of frontier technologies that are now ubiquitous in factories," emphasises Edoardo Gambacciani, director general of research at Inail, the institute in charge of occupational safety that launched the call together with Artes 4.0, the national competence centre focused on robotics based in Pontedera.

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The Innovation Mile

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The Viale Rinaldo Piaggio, where the Piaggio factory had grown to over 13,000 employees, points directly to the future as the Innovation Mile with the old warehouses occupied by almost 400 researchers coordinated by 13 research organisations and universities, including Sant'Anna of Pisa, the University of Pisa and the Italian Institute of Technology. It was Giovannino Agnelli, who donated the disused warehouses to the Sant'Anna School of Pisa in the late 1990s to initiate a connection between research and business.

The call for proposals puts two million euros on the table to transform those projects into market-ready products, with a maximum of 120,000 euros each in co-financing with the companies themselves, since 'they must be the first to believe in the idea'. In addition to the funds here are researchers and laboratories of excellence for testing ideas and grounding the project, from 141 partners including companies, research centres, and academic institutions: skills, tools, and infrastructures to support companies with the goal of economic growth, but also - and above all - social progress. The tech transfer in terms of occupational safety is also made up of a protocol by Inail with large industrial groups so that they share and make their advanced systems available to SMEs, so that they can make progress at system level.

Science driven innovation

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The Bit call and the partnership with Inail represent the emblem of Artes 4.0's philosophy, inspired by a 'science driven innovation' that opens up opportunities to all players, in a territorial network key. "We never know where innovation is going: the only way to innovate is therefore to talk to innovators," sums up Paolo Dario, one of the fathers of Italian robotics, who is now the scientific director of Artes 4.0: "Our goal is not so much to create unicorns as to grow the ecosystem and give everyone, even the smallest, the opportunity to access platforms and technologies. It is also thanks to his contribution that soft robotics, that more flexible robotics as opposed to heavy industrial robots, has developed here.

Along the Innovation Mile, Sant'Anna's Institute of Biorobotics studies the answers starting from nature, which already has the answers to all human needs: here we study the possibility of exploiting the octopus's ability to lengthen its tentacles ten times or the cricket's ability to make jumps more than ten times its height. This is where the soft endoscope was born, which ascends the intestinal viscera with the same movements as the caterpillar, guided by an external magnet, and which today represents a far less invasive alternative to traditional chronoscopy. The Institute of Biorobotics adopts a model that focuses on the application of research, with a strong emphasis on entrepreneurship: there are more than 40 spinoffs, more than one each for the thirty lecturers.

The focus is on small and medium-sized enterprises, from which emerges a latent demand for technology and innovation: 'The small ones are more dynamic, they have understood that innovation is necessary, but they have fewer resources and, therefore, they need quality projects, innovation that really reaches the market. In this logic, the network structure of Artes 4.0 implies more effort, but it integrates skills, without duplicating them," emphasises Antonio Frisoli, president of the Pontedera competence centre, which integrates artificial intelligence and the other digital technologies of Factory 4.0 with advanced robotics, emphasising the importance of training in frontier technologies, but also of training in the management of innovation processes.

The intuition came from Giovannino Agnelli, when he was chairman of Piaggio: the area's small and medium-sized enterprises needed to break free from dependence on Piaggio's mono-supply, to change their culture, a new relationship with research and the university was needed to trigger innovation. Thus on the Innovation Mile, together with the competence centre, PonTech was developed, an incubator for innovation and technology transfer that launched an expansion of the business to the circular economy, in a logic of developing small vertical skills of excellence that could act as a driving force for the local economy.

Circular Economy Skills

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Thus was born the landfill management project with energy production that in part goes to power sports facilities in the area. But there is also a startup like Nemesys that pursues efficiency in hydrogen production with a double patent: one for a membrane for high-efficiency alkaline electrolysers and a more recent one that allows batteries to be recharged with low-pressure hydrogen.

In the adjoining PontLab - a materials analysis laboratory with a turnover of four million euro with around forty researchers and 300 client companies - the first recycling process of waste plastic was carried out, that which in waste separation ended up being burnt: now it has been transformed into balls that are used for the body of Piaggio's Mp3, noise barriers and vases for domestic use. Always in the logic of excellence skills for the circular economy.

On the other hand, Pontedera is no stranger to transformation. A territory historically disputed between Florence and Pisa, a border and trade area, it has grown as a fertile ground for innovation and creativity, which has seen the development over the centuries of textiles, pasta and the transport industry, from Nobile's dirigibles to the Vespa that helped make post-war Italy travel. Now think of a new 'reconstruction'. The competence centre's latest announcement, with the emblematic title of 'Restart Italy', aims to develop the adoption of digital technologies for SMEs and public administrations, with the ambition of becoming the pivot of a national ecosystem. And Artes 4.0 is already looking at 5.0 from a European perspective by connecting to continental Innovation Hubs.

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