Energy efficiency

Getec manages the cogeneration serving the Favini paper mill plant

Thanks to the recovery of heat generated during electricity production, the thermal energy produced is used in the production process

by Barbara Ganz

3' min read

Translated by AI
Versione italiana

3' min read

Translated by AI
Versione italiana

A plant that makes the site essentially energy self-sufficient, ensuring operational continuity and high efficiency.

The protagonists

getec, one of Europe's leading players in decarbonised energy and infrastructure solutions, will manage the cogeneration plant serving the Favini paper mill in Rossano Veneto (Vicenza) through a ten-year contract. The deal concerns the cogeneration asset and the related energy service contract with the production site. With this Getec, already a leader in energy services in the paper sector in Germany, enters the paper industry in Italia, strengthening its presence in the manufacturing sector and consolidating its role as an energy partner for companies committed to energy efficiency and sustainable transition.

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Favini is a historic company with headquarters in the Vicenza area and is a key player in the special papers market, a segment with a strong position in fine printing and luxury packaging. In this context, cogeneration represents a strategic lever to improve energy efficiency and reduce the environmental impact of production processes.

L’operazione

At the heart of the operation is a high-efficiency cogeneration plant with an electric power output of about 4.7 MW, which will be fully operational at the beginning of 2025. It consists of a natural gas-fuelled turbogas and a recovery steam generator with a technology that allows electricity and steam to be produced simultaneously, maximising the efficiency of the generation process. Thanks to the recovery of the heat generated during electricity production, the thermal energy produced is used directly in the paper mill's production process. The plant produces 100 GWh/year of thermal energy in the form of steam and 37 GWh/year of electrical energy. All steam generated is used in the paper production process and the electrical energy produced covers 100 per cent of the paper mill's needs.

The cogeneration plant achieves an overall efficiency of 96 per cent, saving around 26 per cent of primary energy compared to the separate production of electricity and heat with conventional systems.

The fallout

This translates into a significant reduction in energy and fossil fuel consumption, greater security of supply, and a decrease in CO₂ emissions of more than 10,800 tonnes per year for an environmental benefit that corresponds, in indicative terms, to the amount of CO₂ absorbed annually by more than 170,000 medium-sized trees in a temperate climate.

Management is entrusted to a dedicated team, with constant supervision 24 hours a day, seven days a week, 365 days a year, to guarantee operational continuity and maximum plant performance.

"This operation represents a strategic step for Getec in Italia," says Giovanni Pontrelli, CEO of Getec Italia. "The partnership with the Favini Group, excellence in the production of special papers, strengthens our growth path through long-term collaborations and consolidates our role alongside the industry with efficient, reliable and sustainable energy solutions."

"We are proud to enter into a partnership that generates shared value built on concrete foundations and a long-term vision. The plant guarantees a stable energy supply and solid profitability, with a contractual model that provides the Favini Group with operational continuity, cost stability and support for decarbonisation," says Stefano Bevilacqua, Getec's commercial director.

"This CHP plant represents a further step in our journey towards a more efficient and sustainable production model. Paper production is a process that requires both electricity to power the machinery and heat in the form of steam for drying. Cogeneration allows us to satisfy both of these needs in an integrated and efficient way," says Eugenio Eger, Favini's CEO.

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