Innovation

Paper bottles are coming to Italia too: they are due to arrive towards the end of 2027

Swiss manufacturer Perlen Papier is set to bring this packaging, developed by the British firm Pulpex, to our country

La produzione della bottiglia di carta di Pulpex

3' min read

Translated by AI
Versione italiana

3' min read

Translated by AI
Versione italiana

The Swiss manufacturer Perlen Papier is launching a new generation of paper-fibre-based bottles on the Italian market. These have been developed and patented by the British company Pulpex, which recently opened its first production plant in Glasgow with an annual production capacity of 40–50 million units.

“We have entered into an exclusive partnership with Pulpex, which has been in place since April, covering key markets such as Switzerland, Italia, Germany and Austria. We are convinced that the paper-fibre-based bottle is one of the most cutting-edge solutions we have ever seen. It fits perfectly with our strategy: having started out in the graphic arts paper sector, we are diversifying into other segments, one of which is packaging that can be recycled alongside paper whilst, at the same time, being able – through specific coatings – to make the paper resistant to grease or water. “With the PPWR (the new EU packaging regulation, – Ed. ), as well as growing consumer awareness of sustainability, we believe this is truly an excellent solution,” explains Florian Geiger, CEO of Perlen Papier and the holding company Perlen Industrieholding.

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Arrival in Italia

It won’t be a short wait before we see the paper bottle on the shelves of Italian supermarkets: it is expected to arrive towards the end of 2027 and the start of 2028. This date coincides with the start of production of this type of bottle in Switzerland, at a Perlen Papier facility which will then supply Italia directly.

Discussions and studies are currently under way with brand owners operating in Italia and in other countries where the product will be marketed, covering various types of materials: “We have several projects in the traditional beverage sector, but also in the home care sector and, more generally, in personal care products. It even extends to applications for oils. The bottle is suitable for a wide variety of liquids, but we also have projects involving dry-fill applications, for powders and even muesli.”

The content

Durable, lightweight, waterproof and recyclable in the paper collection scheme, the new bottle offers an alternative to traditional glass and plastic packaging for brand manufacturers and bottlers. It can hold water, still drinks, dairy products and oils, as well as spirits, but also cosmetics and personal care products.

The body of the bottle is manufactured in a single piece using a wet-moulding process involving cellulose fibres, and is subsequently dried. The interior is then coated with a thin barrier layer that is suitable for food contact, odourless and plastic-free: it protects the contents from moisture and oxygen and, depending on the product and the closure system, allows for a shelf life of over 24 months. The bottle is also watertight and can be used both for storage in the fridge and in environments such as the bathroom. From an industrial perspective, it can also be integrated into existing bottling processes.

According to the company, the carbon footprint of the fibre bottle, when considering its entire life cycle, is around 90 per cent lower than that of an equivalent glass bottle and around 30 per cent lower than that of a PET bottle. Its significantly lower weight compared with glass can also help to reduce transport requirements and logistics costs.

New packaging

The fibre bottle is not the only new sustainable packaging product in which Perlen Papier is investing: it has already launched, or is about to launch, several product lines dedicated to packaging solutions based on the wet-moulding process. These will also be destined for Italia.

“Italia is a key market for us; it is our second most important market after Switzerland. We are one of the leading suppliers of newsprint and magazine paper in the country, with a market share of around 25 per cent. Our volumes are growing steadily. This applies to both graphic papers and fibre-moulded products, from trays to technical packaging, where we are moving towards specialised packaging. In a few years’ time, we would like to achieve a balanced business mix: half paper, half packaging,” concludes the CEO.

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