Industry in crisis

Cars, mobility transition is only feasible with a mix of technologies

Technology neutrality is the key to tackling a necessary change, and emissions should be calculated not at the tailpipe but in the energy cycle

by Dario Duse*.

Dario Duse, Italy Country Leader ed EMEA Leader per Automotive & Industrial di AlixPartners

4' min read

4' min read

The path towards decarbonisation, the reduction of greenhouse gases (GHG) and a more sustainable use of natural resources is crucial for the planet in the long run. With the 'Green Deal' and then the Fit for 55 package, which assigns the transport industry the task of reducing GHG emissions by 55% by 2030 compared to 1990, the European community approved a series of (challenging) targets instrumental in achieving the ultimate goal of climate neutrality by 2050.

So far so good, but 'the devil is in the detail'

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The automotive industry in Europe is of dominant social and economic importance with almost 14 million people (6% of all jobs in Europe), accounting for around one third of R&D investments alone, and has over the years consolidated a technological leadership in combustion engines, which, among other things, has enabled emissions to be reduced by 90% between a Euro1 and a Euro6 vehicle. In contrast, the European automotive industry does not have access to the raw materials and transformation processes required for battery production.

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The Measurement Dilemma

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Measuring only tailpipe emissions, without including those emitted during the production and end-of-life disposal of the vehicle and its components, effectively rules out the possibility of vehicles using any form of combustion (which by nature generates Co2), and therefore focuses exclusively on electric traction. It is now well known, and also confirmed in the recent report 'The future of European competitiveness' (also known as the Draghi report), that the so-called 'carbon footprint' of electric vehicles is 'generally higher than the one of ICE'.

Mistakes were made, new guiding principles are needed

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Leaving aside culpably the contribution of many other relevant aspects (demand, overcapacity, competitive pressure, changing consumer needs and demands), it nevertheless became clear that the transition as it was designed could not work.

The new principles will hopefully have to consider technology neutrality, measurement of the real impact (lifecycle emissions), and give such an important industry in Europe the time and support it needs to be able to achieve its goals. They will need, among others, charging infrastructure, supply chains for battery disposal, and renewable energy at far lower costs than today.

The role of e-fuels

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In the hope that the Commission's opening on e-fuels is a first step towards a pragmatic and also economically sustainable revision of Fit for 55, new challenges and opportunities will emerge.

The industry, which has so far invested hundreds of billions globally and claimed to have planned further electrification investments in excess of USD 600 billion over the next five years, will reasonably review its plans for electrification. This will mean revising the expected return on investments made, potentially putting at a loss those with less chance of success with the consequences for manufacturers and suppliers who, while not facing an economic cliff, will still have to overcome a long valley or another 'profit desert' (and recovery of investments made). The factory and cost reduction plans that are receiving a lot of media attention are an example of this.

On the other hand, a confirmation of the regulatory change is likely to mean that future plans will be revised with a more pragmatic and tactical logic, re-evaluating plans that envisaged 17 of the 24 new vehicle platforms announced by 2030 to be BEVs.

Customers and the market must return to the centre of strategies

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Market and consumer will return - as they deserve - to the heart of the industry's strategies, putting an end to the strabismus imposed by regulation.In the meantime, some key competitive factors will continue to play a primary role in the competitive dynamics: strong production overcapacity (in China alone, it is estimated that there is an overcapacity of about 20 million vehicles, more than the entire enlarged European market), demand that is substantially stagnant in the medium term (expected growth of registrations in Europe of less than 1% per year between 2024 and 2030), consequent price war also in defence of quotas otherwise threatened by the enlarged competition of the new Chinese players with a 35% cost advantage (capable, therefore, of absorbing any additional duties).

In this very critical context, the openness to new technologies will enable the acceleration of alternative forms of decarbonisation that industry had put in the drawer in the face of regulatory-driven technology imposition.

Although at different stages of maturity, there are alternative technologies with zero impact (on the overall cycle): biogas recovered from industrial and biological processes, e-fuels produced through carbon capture, BioDiesel by offsetting (part of) the CO2 emitted by the vehicle with that absorbed in the fuel production process, synthetic fuels produced from waste biomass, hydrogen that could power combustion engines without emitting CO2 or converted into electricity for traction.

On some of these technologies, among other things, Europe and Italy in particular have skills and leading companies that can justifiably play an important role in the common goal, at the same time nurturing a technical and industrial fabric otherwise condemned to a marginal role or a difficult reconversion.

The development of all these technologies was underway and slowed down considerably when in the initial drafting the legislation did not consider them as 'zero-emission'. To the extent that alternative technologies were taken into proper consideration, industry could re-accelerate their adoption and benefit from them both in the short term with more mature and already available technologies (gas), and in the medium and long term (e.g. e-fuels and hydrogen, which in order to be deployed in industry need to achieve cost competitiveness and in the case of hydrogen also an abundant and economically competitive supply of renewable energy).

The pathways therefore exist, and the transition can truly be achieved through the adoption of a mix of technologies in which both BEVs and alternative fuel vehicles contribute to the overall goal.

(*) Italy Country Leader and EMEA Leader for Automotive & Industrial at AlixPartners.

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