The BCG study

Stagnating productivity and the need for business process reinvention

Technology is not enough: we need to rethink the entire workflow to overcome inefficiencies and get manufacturing growth in Italy off the ground

by Gianni Rusconi

5' min read

Translated by AI
Versione italiana

5' min read

Translated by AI
Versione italiana

The reflection starts from a datum, which emerged from the last CNEL (National Council for Economy and Labour) report on productivity: in the last 30 years, productivity growth in Italy has been weaker than in the main European states, with an average annual increase of around 0.2 per cent compared to the average 1.2 per cent recorded in the EU-27 (Germany travels at a rate of 1.0 per cent, France at 0.8 per cent and Spain at 0.6 per cent). Our country has thus shown difficulties in keeping up with the pace of innovation, and this is also weighed down by a structural lag in digital skills. And in a world where artificial intelligence and automation are advancing at a dizzying pace, it becomes necessary to understand why the operational processes of Italian companies are not keeping pace with those of other nations.

The study "The Roadmap for End-to-End Reinvention" by BCG tries to draw a guide to rethinking the entire value creation flow. The American consultancy's analysis first focuses on an objective and incontrovertible aspect: despite successive technological revolutions - first the Internet, then the cloud and today generative AI - productivity growth on a global scale is disappointing. Narrowing the field to Europe, GDP per hour worked has increased by an average of only 0.6 per cent per year over the past decades. The paradox is obvious: despite having new and powerful tools at our disposal, little has changed in terms of real efficiency and technology (this is the assumption) has not generated productivity gains as incisive as one might have thought. There are two main reasons for this (unforeseen) slowdown: the first sees companies applying new technologies in obsolete workflows, without radically rethinking business processes that are rarely updated; the second is linked to the presence of organisational silos and fragmented governance that reduce impact with respect to objectives that remain sectoral.

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Reinventing business processes

It is not a technology problem, say the experts, because this component is widely available: but if the value created is essentially at a standstill, this is a sign that true integration between technology and processes is missing and that it is the way of working that needs to be redesigned. The key, according to BCG, is an end-to-end approach (the 'End-to-End Reinvention' mentioned in the study) that leads to rethinking the entire sequence of activities and not optimising piece by piece. The ultimate goal to be achieved, in other words, is no longer just incremental optimisation, but an integral reinvention of business processes and individual operations that encompasses the entire value stream from front-office to back-office, breaking down the boundaries between functions, realigning organisational objectives across the board, eliminating legacy activities and redefining the way of working with new technologies. The effects of this 'reinvention'? According to analysts, this type of transformation can bring productivity gains three to four times greater than traditional continuous improvement interventions.

For managers - and the invitation applies especially to Italian managers working in medium-sized to large companies - the implications are clear: it is not enough to introduce new technologies and digital tools, the operating model must be redefined, collaboration between functions must be fostered, and the benefits of transformation must be brought to the ground through vision and strong governance. Only in this way can productivity finally take off, instead of remaining pinned to very modest growth rates.

Salvatore Calì, Partner and Associate Director of BCG, explained why this systemic and integrated rethinking of processes has become indispensable in order to move from potential value to real performance and, nonetheless, to transform innovation into a true driver of productivity. "Today," explains the manager, "companies are faced with complex challenges, unpredictable geopolitical scenarios, hyper-competitive competition, and changing customer needs. The continuous improvement that functioned as a model of excellence for decades is no longer enough: what is needed is a continuous reinvention capable of exploiting technology to rethink the very way of doing business'.

The process change node

There is, however, one problem, which Calì highlights in a manner consistent with the findings of the study: most organisations are still structured in functional silos, with serious inefficiencies in both day-to-day operations and transformation paths. In the day-to-day, this is the example to refer to, sales closes deals thinking only of volume and not of operating costs, leaving logistics, production and distribution departments to manage great complexity, often without any real benefit for the customer. "Even digital transformation," adds the BCG Partner, "remains trapped in the same logic. The IT function is often seen as solely responsible for technology and therefore focuses on systems and platforms without addressing the real crux, which is process change." On the contrary, the adoption of new technologies, AI in the lead, requires new ways of working and requires reinventing the existing, and not just digitising it. This, according to the experts, is the essence of the end-to-end approach.

"If I use artificial intelligence just to do CV screening,' Calì points out, 'I optimise a task and save time. It is a useful but limited task. If, on the other hand, I use it to identify the skills needed to achieve strategic goals, I activate a paradigm shift. I no longer look at the good of my function, but at the whole system, and it is this leap of perspective from the individual to the systemic that represents the real reinvention'. By adopting an end-to-end vision, moreover, many inefficiencies - according to BCG - would be resolved upstream. What does this mean? That warehousing problems, for example, should be dealt with at the offer stage, invoicing problems at the time of order placement, and the marketing launch of a new product is more effective if it is thought out right from its engineering. Why then is this approach struggling to take hold? According to Calì, the problem lies in the governance factor: 'Often the only truly end-to-end figure is the CEO, but he has other priorities. That's why we need a transformation leader with vision and charisma, a true deputy CEO capable of dedicating transversal resources to the redesign of processes, systems and the organisation as a whole'.

Productivity, a national theme

The productivity challenge is in any case not just a company challenge, but a national issue. And the BCG manager's warning, on this point, goes back to the Italian situation: '30 years ago, net of inflation, 63 dollars of GDP were produced for every hour worked, today it is 67, for a growth of 0.2% per year. In an era that has seen the emergence of the Web, mobile connectivity, and artificial intelligence, this is a figure that highlights how much our country is struggling to translate innovation into real efficiency'. Considering, as BCG's analysis shows, that only 5-10 minutes of value is created in an hour of work, while the rest of the time is 'wasted' in bureaucracy, errors, rework, and useless activities, it is immediately clear how great the opportunity available to companies and the entire country is. 'The real driver of GDP,' Calì concludes, 'is not the ECB rates, but the ability of an economic system to create more value with constant resources. Italy should make it a priority to foster the ability of companies to create value: streamlining bureaucracy, modernising infrastructure, and making the administrative machine efficient would in fact have a far greater impact on the economy than many financial laws'.

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